Fluke MET/CAL Procedure ============================================================================= INSTRUMENT: Fluke 2635A Hydra: (1 year) CAL VER RS-232C /5500 DATE: 12-Aug-98 AUTHOR: Fluke Corporation REVISION: $Revision: 1.1 $ ADJUSTMENT THRESHOLD: 70% NUMBER OF TESTS: 32 NUMBER OF LINES: 282 CONFIGURATION: Fluke 5500A ============================================================================= # # Source: # HYDRA # 2620A Data Acquisition Unit # 2625A Data Logger # 2635A Data Bucket # Service Manual, PN 889589, May 1991, Rev. 2, 11/93 # # Compatibility: # 5500/CAL 4.23 or MET/CAL 4.23 or later # # Subprocedures: # None # # Required Files: # ini_val.exe Gets default serial port for UUT from METCAL.INI. # # System Specifications: # TUR calculation is based on specification interval of the accuracy file. # The default 5500A accuracy file contains 90 day specs. # # The 90 day specifications of the 5500A are used in TUR computations. # # Special Considerations: # The UUT produces load transients during monitoring or scanning that # cause the 5500A high voltage output to droop momentarily, resulting in # verification uncertainty. We source 32V to verify the 300V DC range to # take advantage of the fast transient response characteristics of the # 5500A's 33V DC range. # # While the 300V DC range verification of the UUT is performed at a # fractional level, the measurement circuitry has been adequately tested # for full scale converter accuracy on the other DC voltage ranges. A 32V # input is sufficient for verifying the UUT circuit elements associated # with high voltage measurements. # # Fluke makes no warranty, expressed or implied, as to the fitness # or suitability of this procedure in the customer's application. # STEP FSC RANGE NOMINAL TOLERANCE MOD1 MOD2 3 4 CON 1.001 ASK- R Q N P F W 1.002 HEAD EQUIPMENT SETUP 1.003 DISP [32] WARNING 1.003 DISP HIGH VOLTAGE is used or exposed during the performance 1.003 DISP of this calibration. DEATH ON CONTACT may result if 1.003 DISP personnel fail to observe safety precautions. 1.004 DISP Connect the UUT to an AC power source. 1.004 DISP Turn the UUT on. 1.004 DISP Warm-up time: 30 minutes. 1.004 DISP Ambient temperature: 18C - 28C. 1.004 DISP Relative humidity: less than 70%. 1.005 DOS ini_val metcal.ini startup port 1.006 DISP Connect the UUT to the [MEM2]. 1.007 DISP To select the proper RS-232C parameters on Fluke Hydra: 1.007 DISP Press SHIFT, then LIST to select COMM. 1.007 DISP Use the up and down arrow keys to make selections. 1.007 DISP Select 4800 baud and press ENTER. 1.007 DISP Select no Parity and press ENTER. 1.007 DISP Select OFF Echo and press ENTER. 1.008 HEAD PERFORMING SELF TEST... (~35s) 1.009 PORT [P4800,N,8,1,X][T10000] 1.010 PORT [CLR]*TST?[10][D32000][I] 1.011 EVAL -e MEM == 0 : Self Test, status = [MEM] 2.001 JMP 32.002 FAIL 2.002 HEAD EQUIPMENT SETUP 2.003 DISP *************************************************** 2.003 DISP 2.003 DISP To reduce noise pickup by test leads, particularly 2.003 DISP during high Ohms verification, use shielded test 2.003 DISP cables between the Fluke 5500A and Fluke Hydra. 2.003 DISP 2.003 DISP *************************************************** 2.004 DISP Make the following connections to the Hydra: 2.004 DISP [32] 5500A NORMAL HI to Input Module CH1 HI 2.004 DISP [32] 5500A NORMAL LO to Input Module CH1 LO 2.005 RSLT = 2.006 RSLT = 2.007 JMP 3.001 2.008 EVAL dummy 3.001 HEAD {DIRECT VOLTAGE PERFORMANCE VERIFICATION} 3.002 PORT *RST;FUNC 1,VDC,I100MV;MON 1,1[10] 3.003 5500 0.000mV S 2W 3.004 PORT [CLR]MON_VAL?[10][I] 3.005 MATH MEM = MEM * 1000 3.006 MEME 3.007 MEMC 90 mV 0.007U #! WARNING: Test Tol 7e-006, Sys Tol 3e-006, TUR 2.3333 (< 4.00). 4.001 5500 90.000mV S 2W 4.002 PORT [CLR]MON_VAL?[10][I] 4.003 MATH MEM = MEM * 1000 4.004 MEME 4.005 MEMC 90 mV 0.038U 5.001 PORT MON 0;FUNC 1,VDC,1;MON 1,1[10] 5.002 5500 0.00mV S 2W 5.003 PORT [CLR]MON_VAL?[10][I] 5.004 MATH MEM = MEM * 1000 5.005 MEME 5.006 MEMC 300 mV 0.02U 6.001 5500 150.00mV S 2W 6.002 PORT [CLR]MON_VAL?[10][I] 6.003 MATH MEM = MEM * 1000 6.004 MEME 6.005 MEMC 300 mV 0.07U 7.001 5500 290.00mV S 2W 7.002 PORT [CLR]MON_VAL?[10][I] 7.003 MATH MEM = MEM * 1000 7.004 MEME 7.005 MEMC 300 mV 0.11U 8.001 PORT MON 0;FUNC 1,VDC,I1V;MON 1,1[10] 8.002 5500 900.00mV S 2W 8.003 PORT [CLR]MON_VAL?[10][I] 8.004 MATH MEM = MEM * 1000 8.005 MEME 8.006 MEMC 900 mV 0.30U 9.001 PORT MON 0;FUNC 1,VDC,2;MON 1,1[10] 9.002 5500 2.9000V S 2W 9.003 PORT [CLR]MON_VAL?[10][I] 9.004 MEME 9.005 MEMC 3 V 0.0012U 10.001 5500 -2.9000V S 2W 10.002 PORT [CLR]MON_VAL?[10][I] 10.003 MEME 10.004 MEMC 3 V 0.0012U 11.001 PORT MON 0;FUNC 1,VDC,3;MON 1,1[10] 11.002 5500 29.000V S 2W 11.003 PORT [CLR]MON_VAL?[10][I] 11.004 MEME 11.005 MEMC 30 V 0.010U 12.001 PORT MON 0;FUNC 1,VDC,4;MON 1,1[10] # See comment in procedure header. 12.002 5500 32.00V S 2W 12.003 PORT [CLR]MON_VAL?[10][I] 12.004 MEME 12.005 MEMC 300 V 0.028% 0.020U 13.001 PORT MON 0[10] 13.002 5500 * S 13.003 RSLT = 13.004 HEAD {ALTERNATING VOLTAGE PERFORMANCE VERIFICATION} 13.005 PORT FUNC 1,VAC,1;MON 1,1[10] 13.006 5500 20.00mV 1kH SI S 2W 13.007 PORT [CLR]MON_VAL?[10][I] 13.008 MATH MEM = MEM * 1000 13.009 MEME 13.010 MEMC 300 mV -0.29U +0.28U 1kH 14.001 5500 20.00mV 100kH SI S 2W 14.002 PORT [CLR]MON_VAL?[10][I] 14.003 MATH MEM = MEM * 1000 14.004 MEME 14.005 MEMC 300 mV 1.50U 100kH 15.001 5500 290.00mV 1kH SI S 2W 15.002 PORT [CLR]MON_VAL?[10][I] 15.003 MATH MEM = MEM * 1000 15.004 MEME 15.005 MEMC 300 mV 0.74U 1kH 16.001 5500 290.00mV 100kH SI S 2W 16.002 PORT [CLR]MON_VAL?[10][I] 16.003 MATH MEM = MEM * 1000 16.004 MEME 16.005 MEMC 300 mV 15.0U 100kH 17.001 PORT MON 0;FUNC 1,VAC,2;MON 1,1[10] 17.002 5500 2.9000V 1kH SI S 2W 17.003 PORT [CLR]MON_VAL?[10][I] 17.004 MEME 17.005 MEMC 3 V 0.0066U 1kH 18.001 PORT MON 0;FUNC 1,VAC,3;MON 1,1[10] 18.002 5500 29.000V 1kH SI S 2W 18.003 PORT [CLR]MON_VAL?[10][I] 18.004 MEME 18.005 MEMC 30 V 0.069U 1kH 19.001 PORT MON 0;FUNC 1,VAC,4;MON 1,1[10] 19.002 5500 150.00V 1kH SI S 2W 19.003 PORT [CLR]MON_VAL?[10][I] 19.004 MEME 19.005 MEMC 150 V 0.46U 1kH 20.001 5500 290.00V 1kH SI S 2W 20.002 PORT [CLR]MON_VAL?[10][I] 20.003 MEME 20.004 MEMC 300 V 0.66U 1kH 21.001 PORT MON 0[10] 21.002 5500 * S 21.003 RSLT = 21.004 HEAD {FREQUENCY PERFORMANCE VERIFICATION} 21.005 PORT FUNC 1,FREQ,3;MON 1,1[10] 21.006 5500 10.000kH 2.9V SI S 2W 21.007 PORT [CLR]MON_VAL?[10][I] 21.008 MATH MEM = MEM / 1000 21.009 MEME 21.010 MEMC 90 kH 0.006U 22.001 PORT MON 0[10] 22.002 5500 * S 22.003 RSLT = 22.004 HEAD {RESISTANCE PERFORMANCE VERIFICATION} 22.005 PORT FUNC 1,OHMS,5,2;MON 1,1[10] 22.006 5500 3.0000MZ S 2W 22.007 PORT [CLR]MON_VAL?[10][I] 22.008 MATH MEM = MEM / 1000000 22.009 MEME 22.010 MEMC 3 MZ 0.0021U 23.001 PORT MON 0;FUNC 1,OHMS,4,2;MON 1,1[10] 23.002 5500 300.00kZ S 2W 23.003 PORT [CLR]MON_VAL?[10][I] 23.004 MATH MEM = MEM / 1000 23.005 MEME 23.006 MEMC 300 kZ 0.19U 24.001 5500 * S 24.002 PORT MON 0[10] 24.003 DISP Make the following connections to the Hydra: 24.003 DISP [32] 5500A NORMAL HI to Input Module CH1 HI 24.003 DISP [32] 5500A NORMAL LO to Input Module CH1 LO 24.003 DISP [32] 5500A AUX HI to Input Module CH11 HI 24.003 DISP [32] 5500A AUX LO to Input Module CH11 LO 24.004 PORT FUNC 1,OHMS,3,4;MON 1,1[10] 24.005 5500 30.000kZ S 4W 24.006 PORT [CLR]MON_VAL?[10][I] 24.007 MATH MEM = MEM / 1000 24.008 MEME 24.009 MEMC 30 kZ 0.020U 25.001 PORT MON 0;FUNC 1,OHMS,2,4;MON 1,1[10] 25.002 5500 3.0000kZ S 4W 25.003 PORT [CLR]MON_VAL?[10][I] 25.004 MATH MEM = MEM / 1000 25.005 MEME 25.006 TOL -.0019U +.0020U 25.007 MEMC 3 kZ TOL 26.001 5500 0.0000kZ S 4W 26.002 PORT [CLR]MON_VAL?[10][I] 26.003 MATH MEM = MEM / 1000 26.004 MEME 26.005 MEMC 3 kZ 0.0003U 27.001 PORT MON 0;FUNC 1,OHMS,1,4;MON 1,1[10] 27.002 5500 300.00Z S 4W 27.003 PORT [CLR]MON_VAL?[10][I] 27.004 MEME 27.005 MEMC 300 Z -0.20U +0.27U 28.001 5500 0.00Z S 4W 28.002 PORT [CLR]MON_VAL?[10][I] 28.003 MEME 28.004 MEMC 300 Z 0.09U 29.001 PORT MON 0[10] 29.002 5500 * S 29.003 RSLT = 29.004 HEAD {RTD TEMPERATURE ACCURACY TEST} 29.005 PORT FUNC 1,TEMP,PT,4;MON 1,1[10] 29.006 5500 20.00degC R1 S 4W 29.007 PORT [CLR]MON_VAL?[10][I] 29.008 MEME 29.009 MEMC degC 0.65U 30.001 5500 * S 30.002 PORT MON 0[10] 30.003 HEAD {THERMOCOUPLE TEMPERATURE ACCURACY TEST} 30.004 DISP Connect the TC Terminals of the 5500A to Input Module 30.004 DISP CH1 HI and LO using Type K thermocouple wire and 30.004 DISP connectors. 30.005 PORT FUNC 1,TEMP,K;MON 1,1[10] 30.006 5500 20.00degC _K TC S 2W 30.007 PORT [CLR]MON_VAL?[10][I] 30.008 MEME 30.009 MEMC degC 0.44U #! WARNING: Test Tol 0.44, Sys Tol 0.12, TUR 3.6667 (< 4.00). 31.001 5500 * S 31.002 DISP Remove the connection at the 5500A TC terminals. 31.003 HEAD {OPEN THERMOCOUPLE RESPONSE TEST} 31.004 PORT [CLR]MON_VAL?[10][I$] 31.005 EVAL -e ZCMPI(MEM2, "+009.00E+9") : Open Thermocouple Detected 32.001 PORT MON 0[10] 32.002 END #! T.U.R.s less than 4.00: 2 #! T.U.R.s estimated using RANGE value: 0 #! T.U.R.s not calculated (ASK- U): 0 #! T.U.R.s not computable at compile time: 0 #! FOR JUSTIFICATION REFER TO COMMENTS FOLLOWING EACH TEST IN THIS LISTING.